Electronics development for process automation products – from concept to certification

MESCO Engineering is your partner for electronics development for process automation products. From the concept phase through design and prototyping to certification according to international standards, we develop embedded hardware and embedded software for industrial measurement, control, and automation components.

Our solutions integrate modern industrial communication interfaces, including for use in potentially explosive atmospheres (Ex), and meet the highest requirements for functional safety (SIL), cybersecurity, and reliability.

 

Our services:

Process automation

  • Concept and design of industrial electronics
  • Hardware and software development
  • Prototype construction and product testing
  • Support with certifications (SIL, explosion protection, cyber security)

 

Hardware and embedded software design

  • Analog electronics and signal processing
  • Digital electronics and embedded systems
  • Implementation of security architectures
  • Miniaturized electronics for Industry 4.0: Ex and EMC-compliant designs
  • Fieldbus reference and interface implementations

 

Embedded Software & Industrial Control

  • Development of software modules including requirements analysis, architecture, and design
  • Development of software for functional safety in accordance with IEC 61508

 

Industrial Communication & Interface Development

  • HART solutions
  • Ethernet-APL / SPE-solutions
  • IO-Link & IO-Link Safety
  • Standards: IEC 61158, IEC 61784, IEC 62541, IEC 61131-2, IEEE 802.1AS, IEEE 802.11, IEEE 802.15.4

Safety, Certification & Industrial Safety Services

  • Explosion protection (Ex) for industrial electronics
  • Compliance with global standards: IECEx, ATEX, FM, CSA
  • Standards: ATEX 100a / 94/9/EC; IEC 60079-0, -7, -11, -18

 

Functional safety (SIL) for process instruments

  • Hardware/software development up to SIL3
  • Integration of safe communication protocols for industrial fieldbus systems
  • Standards: IEC 61508 (SIL2/SIL3), IEC 61511, IEC 62061 / EN ISO 13849-1

 

Cyber Resilience & Industrial Security

  • Secure design and cyber resilience for industrial devices in accordance with ACT/safety standards.
  • Standards: IEC 62443 (SL2/SL3)

 

Testing & Certification

  • Type, integration, and conformity testing for industrial electronics
  • In-house EMC testing and fieldbus interoperability testing
  • Support for external certification processes (e.g., TÜV, Exida, PI, ETG, ODVA)

 

MESCO Design Services at a glance

  • Hardware and software design for process instruments
  • Low-power interfaces, PoDL supply, and explosion-proof concepts
  • Multi-protocol Ethernet solutions & protocol compliance testing
  • Implementation of safety-related functions and protocols
  • Certification and testing support for SIL2/SIL3, cybersecurity, and explosion protection

 

With over three decades of experience in electronics development for process automation, MESCO Engineering offers certified quality, state-of-the-art technology, and comprehensive expertise in embedded software, industrial communication, and safety engineering.

Let’s shape the future of process instruments together! MESCO Electronic Design Service – completely transparent, competent, reliable, and technically first-class.

Contact us for your next project – we develop innovative, safe, and standards-compliant solutions for your process instruments.

Do you have any questions?

We are looking forward to your request.
MESCO Engineering, Inc.
2125 Center Avenue Suite 507
07024 Fort Lee, New Jersey
USA
MESCO Engineering GmbH
Berner Weg 7
79539 Lörrach
Germany
MESCO Engineering GmbH
Wentzingerstraße 21
79106 Freiburg
Germany
MESCO Engineering AG
Klosterzelgstrasse 1a
5210 Windisch
Switzerland

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